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Custom PVC & Formed Plastic Letters

Q: Is "Expanded PVC" the same as "Styrofoam"?

No! This is the biggest misconception. Styrofoam is soft, porous, and for indoor use only. Expanded PVC (Sintra) is hard, dense, rigid, and waterproof. It feels like a solid piece of hard plastic, not foam.

Q: How are Formed Plastic letters installed?

Since they are hollow in the back, we use a Stud & Pad mount or a Combination Mount . The studs screw into the wall, and the letter slides onto the studs, secured with adhesive pads.

Q: Is Plastic cheaper than Acrylic?

Generally, Yes . PVC is usually 15-20% cheaper than Acrylic of the same thickness. Formed Plastic is also much cheaper than Fabricated Metal for achieving deep 3D effects.

The industry standard for outdoor durability. Weather-resistant, lightweight, and available in any color. The smart choice for retail chains and building numbers.

Plastic Letters That Make an Impact

Our plastic letters are the ultimate three-dimensional solution for virtually any application. Whether you need the laser precision of Flat Cut Acrylic for custom logos or the impressive depth of Formed Plastic, we deliver professional durability at a price that fits your budget.

Built to Last & Easy to Install

Built to Last & Easy to Install Text: Engineered for longevity, our plastic letters resist fading, chipping, and cracking in any weather—backed by our Lifetime Warranty. Plus, we include a “no-hassle” mounting pattern with every order, making self-installation a breeze. No need to hire a pro when you can do it yourself!

Limitless Customization

Have a unique font or logo icon? Flat Cut Acrylic is your best friend. We laser-cut it to match your exact vector file with 100% accuracy. If you need more 3D volume, our Formed Plastic letters offer bold depth in over 30 standard font styles and custom colors.

High-End Look, Budget Value

Plastic is the ultimate “Budget Performer.” It allows startups, schools, and retail stores to achieve a professional architectural appearance without the high cost of solid metal. Once installed, it is hard to tell the difference between painted plastic and painted metal—saving you money without sacrificing style.

Plastic Sign
Options

Check out the many possibilities

Flat Cut PVC Letters (Expanded PVC)

Also known as Sintra or Komacel, this is a solid, high-density material that is the “workhorse” of the sign industry.
▪ The Look: Naturally has a smooth, matte finish (non-glare). It looks clean, modern, and professional.
▪ Durability: It is solid through and through. It will not delaminate, rot, or flake. It is tough enough for schools, parks, and industrial factory signs.
▪ Thickness: Available in standard sheets of 3mm (1/8″), 6mm (1/4″), 10mm, 12mm, and up to 19mm (3/4″).

Formed Plastic Letters (Thermoformed)

These are the classic hollow letters you see on almost every major retail chain (like Home Depot or Target). They are molded from a single sheet of plastic into a deep 3D shape.
▪ The Look: Offers incredible depth (up to 2-3 inches deep) and rounded or prismatic faces that metal can’t easily achieve.
▪ Construction: Hollow in the back. They are lightweight and extremely impact-resistant (won’t dent like aluminum).
▪ Styles: Available in Flat Face, Round Face, or Prismatic Face (triangle peak) styles.

Custom Painted Finishes

Standard plastic comes in white or black, but our paint shop can transform it into anything you need.
▪ PMS Matching: We prime and paint the PVC using Matthews Paint Systems to match your brand’s exact Pantone code.
▪ Durability: The paint chemically bonds to the plastic surface, creating a hard shell that resists scratching and UV fading for 5+ years.

Plastic Letters Gallary

From exterior building numbers to colorful kindergarten signs.

Seamless Ordering & Global Delivery

From your concept to your doorstep. We handle design verification, precision manufacturing, and secure wooden crate shipping to ensure your sign arrives perfect.

Request & Design

Action: Simply email us your vector file (AI/PDF) or a photo of your storefront wall.

Our Promise: We provide a Free Quote and a 3D Simulation (Mockup) within 24 hours.

Production & QC

Timeline: Fast turnaround (standard 5-7 days for manufacturing).

Quality Check: Every letter undergoes a strict 48-hour aging test and waterproof testing before leaving the factory.

Reinforced Packaging

The “Zero-Damage” Standard: We don’t use cardboard. All international orders are packed in Export-Grade Plywood Crates (Non-fumigation) with thick foam padding.

Includes: Installation templates and power supplies.

Worldwide Shipping

Options: Choose Express Air (DHL/FedEx, 3-5 days) for speed, or Sea Freight (Door-to-Door) for bulk cost savings.

Frequently Asked Questions

No! This is the biggest misconception. Styrofoam is soft, porous, and for indoor use only. Expanded PVC (Sintra) is hard, dense, rigid, and waterproof. It feels like a solid piece of hard plastic, not foam.

They are very durable but can snap if hit hard with a hammer or dropped from a height during installation. However, once installed on the wall, they are virtually indestructible against wind and weather.

Since they are hollow in the back, we use a Stud & Pad mount or a Combination Mount. The studs screw into the wall, and the letter slides onto the studs, secured with adhesive pads.

Raw uncoated PVC can slightly yellow over many years of intense UV exposure. For the best longevity, we recommend our Painted Finish, as the automotive paint provides a powerful UV shield.

Yes, because we use CNC routers (bits), we can cut detail down to about 1-inch height. However, very thin serif fonts may be fragile during shipping.

Prismatic letters have a face that slopes up to a center ridge (like a roof or a pyramid), creating a diamond-like geometric look. This is very popular for traditional and law enforcement signage.

Generally, Yes. PVC is usually 15-20% cheaper than Acrylic of the same thickness. Formed Plastic is also much cheaper than Fabricated Metal for achieving deep 3D effects.

Absolutely. The matte finish of PVC is actually preferred for interiors because it doesn’t glare under office lights like glossy acrylic does.

Durable. Affordable. Colorful.

Get the most value for your signage budget. Send us your vector file today.

Custom PVC & Formed Plastic Letters