Custom Dimensional Foam Letters

Q: Is this the same stuff as white styrofoam coffee cups?

No. That is expanded polystyrene (EPS), which is soft and crumbly. We primarily use High-Density Urethane (HDU) or high-density architectural foam. It is rigid, dense, cuts cleanly, and is much more durable.

Q: How thick can you make them?

Standard stock thicknesses are 1", 1.5", 2", and 3" . We can achieve greater depths (e.g., 6 inches) by laminating multiple sheets together, though this increases cost.

Q: Is foam cheaper than acrylic or metal?

Significantly cheaper. A 2-inch thick solid aluminum letter would cost a fortune and weigh tons. A 2-inch thick foam letter with a metal face looks similar but costs perhaps 60% less and weighs 90% less.

Achieve massive 3D depth without the massive weight or cost. The smart, budget-friendly solution for impressive interior branding, lobby walls, and trade show displays.

Why Choose Foam Letters?

High-density sign foam is a versatile material that allows for visually striking signage projects. Available thicknesses range from 3/8″ up to 3″ or more, with letter heights from 2″ to 8 ft. Foam signs can be produced in a wide selection of standard fonts and colors, or custom cut and painted to match any logo file or font style.

Lifetime Warranty

We stand behind our quality forever. Enjoy a comprehensive guarantee for total peace of mind.

Easy Install

Engineered for simple setup. Includes mounting templates so you can install it perfectly without a pro.

Lots of Finishes

Perfect brand matching. Choose from our premium palette or let us match your specific corporate colors.

Fast Lead Time

Industry-leading turnaround. We manufacture and ship your custom order in just 8-12 business days.

Our Commitment to You

Strong Depth, Simple Installation

Foam letters and logo signs are an excellent choice for eye-catching interior signage. They can be produced up to 2″ thick while remaining lightweight and easy to handle. Due to their low weight, foam signs can be installed using double-sided tape alone, with no drilling required.

Custom Shapes, Logos & Fonts

Foam signage is an ideal option for creating logos and lettering that stand out from the wall. Custom shapes, logos, and font styles are easily produced, with color matching available to meet specific design requirements.

Ideal for Interior Signage

Foam logo signs and letters are a versatile and cost-effective solution for a wide range of interior signage applications. Their lightweight construction allows for easy installation on office walls, lobbies, conference rooms, and other interior surfaces. Foam can be precision cut into nearly any font or logo shape, making it simple to match custom designs and specific brand requirements.

Conference Rooms

Foam signage offers an affordable solution without sacrificing appearance. Its ability to create thick, three-dimensional letters and logos adds visual presence and depth, making it a strong choice for conference rooms and professional office spaces.

Lobbies

Foam can be custom cut into virtually any logo or font style and painted in precise custom colors to match your brand identity. This flexibility makes foam signage well suited for lobbies and office areas where branding consistency is important.

Reception Areas

Foam logos and lettering provide a welcoming and professional look for reception areas. Custom foam signage helps reinforce brand identity and creates a positive first impression for clients and visitors as they enter your office or business.

Colors &
Options

Explore the Available Options

Foam Color Options

High-density foam is available in over 30 standard stock colors at no additional cost. Foam letters and logos can also be painted to match any custom color specification, including Pantone (PMS), Sherwin-Williams, or Benjamin Moore. Finish options include gloss, semi-gloss, and matte.

Foam Dimensions & Thickness Options

High-density foam is available in a wide range of size and thickness configurations. Foam letters can be produced as small as 2″ and up to 72″ tall. Seven standard thickness options are offered, with sizes up to 2″ thick, and the most commonly selected thicknesses being 1/2″ and 1″.

Foam Letters Gallary

See how huge foam letters create massive impact in lobbies and events.

Seamless Ordering & Global Delivery

From your concept to your doorstep. We handle design verification, precision manufacturing, and secure wooden crate shipping to ensure your sign arrives perfect.

Request & Design

Action: Simply email us your vector file (AI/PDF) or a photo of your storefront wall.

Our Promise: We provide a Free Quote and a 3D Simulation (Mockup) within 24 hours.

Production & QC

Timeline: Fast turnaround (standard 5-7 days for manufacturing).

Quality Check: Every letter undergoes a strict 48-hour aging test and waterproof testing before leaving the factory.

Reinforced Packaging

The “Zero-Damage” Standard: We don’t use cardboard. All international orders are packed in Export-Grade Plywood Crates (Non-fumigation) with thick foam padding.

Includes: Installation templates and power supplies.

Worldwide Shipping

Options: Choose Express Air (DHL/FedEx, 3-5 days) for speed, or Sea Freight (Door-to-Door) for bulk cost savings.

Frequently Asked Questions

No. That is expanded polystyrene (EPS), which is soft and crumbly. We primarily use High-Density Urethane (HDU) or high-density architectural foam. It is rigid, dense, cuts cleanly, and is much more durable.

HDU foam is waterproof and absolutely fine outdoors. However, it must be thoroughly painted to protect it from UV degradation over time. Birds can sometimes peck at softer foams, so location matters. We generally recommend foam for interiors.

Standard stock thicknesses are 1″, 1.5″, 2″, and 3″. We can achieve greater depths (e.g., 6 inches) by laminating multiple sheets together, though this increases cost.

Because they are so light, 90% of foam letters are installed using a combination of Double-Sided VHB Tape (for immediate tack) and Silicone Construction Adhesive (for permanent bond). We provide a paper pattern for alignment.

The sides are the exposed foam core. We sand them smooth and paint them. You can choose to have the sides match the face color, or choose a contrasting color (like a black side with a metal face) to create a shadow effect.

Foam is better suited for larger, bolder letters. Because the material is thick and cut with a router bit, very tiny serifs or details under 2 inches in height can be fragile or lose definition.

Significantly cheaper. A 2-inch thick solid aluminum letter would cost a fortune and weigh tons. A 2-inch thick foam letter with a metal face looks similar but costs perhaps 60% less and weighs 90% less.

High-density foam is rigid, but it can dent if struck hard with a blunt object. It is best installed on walls out of high-traffic reach (e.g., above reception desks) rather than in hallways where people might bump into it.

Ready for massive impact?

Get the depth and dimension you want at a price that fits your budget. Upload your logo for a free quote.

Custom Dimensional Foam Letters

Why Choose Foam Letters?